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Design planning of non-standard automated assembly workshop for precision manufacturing enterprises CEIDI

文章出处:Technology|阅读量:437|发表时间:2021-03-09

The non-standard automated assembly workshop is the same as the conventional assembly production line equipment system, including the following four categories: assembly production line, assembly line rack, material warehouse and feeding system. When designing and planning non-standard automated assembly workshops, the system design goals determined by the company must be combined with current technological development trends to build an assembly workshop. The relevant equipment uses advanced assembly production lines, intelligent racks, intelligent three-dimensional warehouses and intelligent feeding. Trolley, and organically integrate various equipment and systems through the manufacturing execution system to achieve a high degree of automation in the production process.

In the field of production, "non-standard production" is a concept drawn up corresponding to "standardized production". Non-standard automated assembly workshops are defined for automated assembly workshops, but in essence they still use parts and automated assembly as the main means Functional workshop. The production line mainly refers to the customer's demand, and the workshop for product production in accordance with the customer's requirements for product processing, manufacturing, technology and flow. A stand-alone special machine or production line for a certain product or a certain type of product, which is different from general equipment. Because the production line also belongs to the field of automation, the function is tailor-made and customized automatic mechanical equipment according to the process requirements of enterprise users. Its operation is convenient, flexible and not single. The functions can be added according to user requirements, and there is a lot of room for change. Therefore, many companies have non-standard automated workshops, and this production mode is also commonly used in the fields of industry, electronics, medical, health, and aerospace.

1. Assembly production line

Including assembly line assembly trolleys, assembly tools and equipment. Assembling trolleys uses new rail guided vehicles (RGV) and automatic guided vehicles (AGV) to replace the relatively complex and poorly maneuverable conveyor system.

2. Assembly line material rack

Intelligent material rack management is adopted to realize the automatic counting of material loading, material use, and storage of the main parts of each station, so as to facilitate the application and distribution of materials and improve the automation of feeding.

3. Parts warehouse

he storage yards for storing parts are: main warehouse, component assembly workshop, self-made parts warehouse, etc. Among them, the main warehouse adopts an intelligent three-dimensional warehouse to realize automatic discharging.

4. Material distribution system

Use Laser Guided Vehicles (LGV) for material distribution. Compared with electromagnetic, optical, and inertial guidance, laser guidance has high stopping accuracy, strong autonomy, high intelligence, strong adaptability and flexibility, more convenient path expansion and modification, and low installation cost. The advantages of high operational reliability.

When CEIDI conducts related workshop planning and layout design, designers will do a lot of research work in the early stage. Through these researches, a lot of useful information will be generated. For example, there are usually many factors that affect the results of workshop layout design. These factors include production logistics. , Production organization, process design, part design, etc., that is to say, the layout must be constrained by these conditions. The designer must understand the "minimum" and "two avoidances", that is, the judgment of right or wrong or reasonable in logistics analysis. One principle: minimum distance and logistics cost; avoid moving back and avoid crossing. Because logistics operation is an important theoretical basis for zoning and equipment layout. When designing and decorating workshops, electronic processing, precision machinery, optics, microelectronics and other companies that widely use non-standard production lines tend to find companies that are sure of cleanliness for decoration design, because the clean environment is the quality of these precision manufacturing companies’ products. The basis of control. CEIDI Xidi has been dedicated to providing the most reliable working environment for dust-free workshop users for many years. It not only ensures the safety of users and workshop items, but also avoids fire safety hazards through reasonable layout, while also taking into account energy saving and high efficiency. the goal of.

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